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CZU Quick-Change Cold Roll Forming Machine

  • CZU Quick-Change Cold Roll Forming Machine
  • CZU Quick-Change Cold Roll Forming Machine
  • CZU Quick-Change Cold Roll Forming Machine
  • CZU Quick-Change Cold Roll Forming Machine

CZU Quick-Change Cold Roll Forming Machine

    Unit Price: 187500~188000 USD
    Min. Order: 1 Set/Sets
    Packaging: wooden pallet package or bulk cargo according to customer's requirements
    Productivity: 20 sets per month
    Brand: Raintech
    Transportation: Ocean,Air
    Place of Origin: Shandong, China
    Supply Ability: 20 sets/month
    Certificate: CE/ISO
    HS Code: 8453200000
    Port: Qingdao

Basic Info

Model No.: CZU

Product Description

CZU Quick-Change Cold Roll Forming Machine

1. Main technical parameters

Plate drawing:

pic1

Describe type

C-beam model

Z-beam model

Bottom (H)

120-350mm

120-350mm

Flank (b)

40-100mm

40-100mm

Small side (c)

15-25mm

15-25mm

Punching distance (H)

40-150mm

40-150mm

Plate thickness

1.0-3.5mm

1.0-3.5mm

1. Plate thickness: 1.0-3.5mm, 2.5mm for inspection

2. Material: Aluminum zinc plate

3. Coil outer diameter: Ф 1200 mm

4. Coil inner diameter: Ф 508mm

5. Width of steel strip: < 650mm

6. Single roll weight: ≤ 5000 kg

7. Power requirements: 380V, 50Hz, 3-phase

8. Effective working speed of the whole line: 15 ~ 20m / min

2. Production process

The production line is carried out according to the following technological process:

Uncoiler → leveler → looper (material storage)→ servo feeding → multi-station punching machine (cut off)→ molding main machine → finished product discharge

3. Unit configuration and Application

3.1 Uncoiler and leveler

Uncoiler: This machine is single head mode (single support, four-bar tensioning structure, tensioning force comes from hydraulic cylinder, fast and reliable adjustment. The uncoiler is an automatic uncoiler with pneumatic pressing device. When the material coil is installed on the material shaft of the uncoiler, the material shaft of the uncoiler rotates automatically during the actual operation of the whole line, and the working speed of the uncoiler can be adjusted according to the operation of the whole line. In order to ensure the actual safety of the uncoiler, the uncoiler is equipped with pneumatic brake device.

The uncoiler also contains 4 baffles to prevent the material from loosening in the process of uncoiling.

Parameters: Allowed roll inner diameter: Ф508mm

Maximum allowable outside diameter of roll: Ф1200mm

Maximum permissible roll width: 650mm

Maximum roll bearing weight: ≤5000 kg

Leveler: Adopt 7 roller leveling, 2 pairs of feed roller, feed roller pneumatic clamping, frequency conversion speed regulation, switch control.

Parameters: Maximum working speed: 20 m / min,

Maximum leveling roll width: 600mm,

Adapt to the maximum thickness of the material coil: 1.2-3mm

Motor power of leveler: About 7.5kW (subject to final design)

Outline reference drawing of uncoiling leveling machine:

pic2
Application:
Used for buffering the speed mismatch between uncoiling and punching machine and rectifying deviation; Ensure the balance between the two in the running speed, so that the whole line running smoothly, complete.3.2 Storage device

3.3 servo feeder

Application: According to the actual punching step length feeding sheet, one-time can set multiple groups of feeding parameters, convenient and fast. The feeding accuracy is accurate without cumulative error.

Parameters: maximum feeding speed: 30m / min

Maximum allowable feeding width: ≤ 650mm

Allowable feeding thickness ≤ 3mm

Feeding accuracy: ± 0.2mm/step

Brand of servo motor: Yaskawa, Japan

Servo motor power: about 4.4kw (subject to final design)

3.4 Punching machine cutting machine:

Application: it is mainly used for punching different hole types on profile.


Punching diagram (the final hole position setting shall be subject to the drawing confirmed by the customer)

pic3

pic4

3.5 Power transmission platform:

Application: conveying punching sheet material to molding machine

Parameters: Maximum feeding speed: 15m/min

Maximum feeding width allowed: ≤600mm

Motor power: 7.5KW

Feeding length: 16000mm

3.6 Adjustable width roll forming machine:

Purpose: it is used to reach the final cross section shape through roll bending process.

Parameters: Molding times: 16

Shaft diameter of molding machine: Φ80mm (subject to final design)

Total motor power: about 110KW (subject to final design)

Maximum linear speed: 15~20m/min

Reference drawing of the shape of the Forming Machine:

pic5

3.7 Hydraulic system:

Application: To provide power support for uncoiling and punching.

Motor power: about 22KW (subject to final design)

3.8 Electric control unit

The whole line adopts the man-machine control mode combined with PLC and touch screen. The specification parameters, quantity and uniform parameters can be set through the touch screen, which can store multiple sets of operation instructions at one time, with a high degree of automation. It has alarm function in case of abnormal production line, and the operation of the whole production line can be monitored through the control system. After power off or abnormal shutdown, it can continue processing according to the previous set working parameters.

Description of main electrical components:

PLC: Schneider (France)

Inverter: Schneider (France)

Touch screen: Vylon (domestic)

Low-voltage appliances: Schneider (France)

Encoder: Schneider (France)

3.9 Unpowered pallet

There are two sections in total, each section is 2m long. The material rack is a detachable structure, which is convenient for transportation and use in different sites.





Why Choose us?

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JINAN RAINTECH MACHINERY INDUSTRIES CO.,LTD

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 Raintech machinery is and high-tech engineering and manufacturing company , since the year of 2008. Our leader and founder of the company is the pioneer team in Roll Forming and coils processing field for more than 20 year. Our main design and production is metal forming design, sheet-metal working,.metal coils processing production lines. Our successful cases including high speed multi-station puncher (hydraulic power), high strength auto bumper roll forming line , truck carriage wall roof , decking floor roll forming machine, fast change C,Z,U roll forming line, Steel Structure profiles roll forming line, logistic industries` profile roll forming line, highway guardrail roll forming line, anode plate roll forming line, cable tray roll forming line, slitting line, cut-to-length line, combined cut to length and slitting line etc. We can supply specialized or customized sheet- metal working machine/line, in order to saitsity different level clients` requirement. We had been and will keep devote to the research and development to be the leader in metal processing industry

Company Info

  • Company Name: JINAN RAINTECH MACHINERY INDUSTRIES CO.,LTD
  • Representative: MS.Du
  • Product/Service: Roll Forming Machine , Guard Rail Plate Roll Forming Machine , Roll Forming , Hydraulic Punching Cutting , Roll Forming Line , Slitting Lines
  • Capital (Million US $): 1000000RMB
  • Year Established: 2008
  • Total Annual Sales Volume (Million US $): US$50 Million - US$100 Million
  • Export Percentage: 21% - 30%
  • Total Annual Purchase Volume (Million US $): US$10 Million - US$50 Million
  • No. of Production Lines: 5
  • No. of R&D Staff: 11 -20 People
  • No. of QC Staff: 5 -10 People
  • OEM Services Provided: yes
  • Factory Size (Sq.meters): 1,000-3,000 square meters
  • Factory Location: 济南市长清区经十西路11889号
  • Contact Person: Ms. May
  • Tel: +86--13011740906
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